Ingersoll Rand Air Compressor Cooler
Centac Cooler C700
Main Parameters
The ultimate temperature control solution for centrifugal air compressors
Product Overview
The Ingersoll Rand Centac Cooler C700 is a core component specifically designed for Centac series centrifugal air compressors. Its primary function is to cool high-temperature lubricating oil or compressed air generated during compression to optimal temperatures through advanced heat exchange technology, ensuring efficient and stable equipment operation.
As a critical component in oil-free centrifugal compressor systems, the C700 cooler serves as a "temperature guardian" in industrial applications, effectively preventing performance degradation, increased energy consumption, and reduced equipment lifespan caused by excessive heat. The Ingersoll Rand Centac series centrifugal compressors are widely used in electronics, pharmaceuticals, petrochemicals, power generation, and automotive manufacturing industries where compressed air purity and stability are paramount.
The C700 cooler maintains precise temperature control to ensure compliance with ISO 8573-1 Class 0 oil-free standards, delivering high-quality compressed air. Its compact, efficient design and exceptional energy performance make it a preferred cooling solution in industrial applications.
Technical Specifications and Data
1. High-Efficiency Heat Exchange Performance
| Cooling Efficiency | Multi-stage counterflow design with 80-120m² heat transfer area achieves over 90% temperature reduction efficiency (85°C inlet to 50°C outlet at 150L/min flow rate) |
| Heat Transfer Coefficient | 600-700W/(m²·℃) for copper tube design with oil-side pressure drop ≤0.02MPa and water-side ≤0.03MPa |
| Heat Load Capacity | Maximum 2000kW capacity for high-load continuous operation |
2. Materials and Structural Design
| Core Materials | T2 copper tubes with 0.2mm aluminum fins (398W/(m·K conductivity), 5.5MPa pressure tested; 316L stainless steel version offers 3x better chloride resistance |
| Flow Path Design | 8-12mm oil channels and 10-15mm water channels with 2.5-4.5m/s flow velocity to minimize fouling |
| Sealing System | Quadruple-seal design (graphite ring + mechanical seal + O-ring + lip seal) with ≤0.02SCFM leakage and ≥99.999% oil-gas separation efficiency |
3. Pressure and Flow Characteristics
| Operating Pressure | 0.8-3.0MPa (gauge), max 3.5MPa working pressure, 7.0MPa burst pressure |
| Oil Flow Range | 100-1000L/min with ±0.5°C outlet temperature stability during ±5% flow fluctuations |
| Water-side Performance | 20-100m³/h flow rate, ≤0.06MPa resistance, ≤0.0001m²·℃/W fouling factor, ≤50ppm CaCO₃ water hardness recommended |
4. Energy Efficiency and Environmental Compliance
| Specific Power | 4.5-6.0 kW/100m³/min (30-35% more efficient than two-stage compression) |
| Waste Heat Recovery | 150-300kW heat recovery potential via ORC systems, generating 1-2 million kWh/year (750-1500 tons CO₂ reduction) |
| Oil-free Certification | ISO 8573-1 Class 0 compliant (≤0.003mg/m³ oil content, ≤3 particles/m³ at 0.1μm) |
Application Scenarios and Case Studies
1. Electronics Industry
Challenge: Semiconductor manufacturer requiring ultra-pure compressed air
Solution: Centac Cooler C700 with Centac C700 compressor
Results: 48-50°C stable outlet temperature, ≤0.001mg/m³ oil content, 25% energy savings (1.8 million kWh/year), 1350-ton CO₂ reduction
2. Pharmaceutical Industry
Challenge: Biopharma company needing oil-free air for fermentation
Solution: C700 cooler ensuring ISO 8573-1 Class 0 air quality
Results: 30% lower maintenance costs with stable production safety
3. Petrochemical Industry
Challenge: Refinery requiring 2.5MPa compressed air
Solution: High-pressure C700 cooler system
Results: ±0.3°C temperature stability, 40% less lubricant consumption
4. Power Generation
Challenge: Gas turbine plant needing dry air supply
Solution: C700 cooler with heat recovery
Results: 15% output increase, 3.5% lower heat rate, 80GWh additional annual generation
Maintenance Strategies
1. Routine Inspections
| Coolant Monitoring | Daily checks: pH (7.0-7.8), conductivity (≤300μS/cm), hardness (≤40ppm CaCO₃) |
| Leak Detection | Monthly helium leak tests (≤2×10⁻¹⁰Pa·m³/s rate) |
| Vibration Analysis | Quarterly checks: ≤0.7mm/s axial, ≤1.4mm/s radial vibration |
2. Scheduled Maintenance
| 500 Hours | Replace corrosion inhibitor (65ppm), clean 10μm water filters, check 650N fan belt tension |
| 2000 Hours | Test safety valves (1.05× working pressure), replace oil separator elements (>0.032MPa ΔP) |
| 8000 Hours | Change ISO VG 46 synthetic oil (acid value ≤0.30mgKOH/g), clean heat exchanger fins |
Conclusion
The Ingersoll Rand Centac Cooler C700 sets industry benchmarks with 90% cooling efficiency, 2000kW heat capacity, and ISO Class 0 compliance. Through proper maintenance and upgrades, users achieve 40% longer lifespan and 30% energy savings. As Industry 4.0 advances, the C700 evolves with smart monitoring and green technology integration. Fete Vessel provides complete lifecycle support to optimize performance across electronics, pharma, and heavy industries.
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| Brand Name: | Fete Vessel | Design Standard: | ASME, PED, CE |
|---|---|---|---|
| Place of Origin: | China | Condition: | New |
| Warranty: | 3 years | Production standard: | GB150.ASME.European standard. |
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Ans. Our primary product offerings include industrial heat exchangers, pressure vessel, air dryer.
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Ingersoll Rand Air Compressor Cooler
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