Atlas Copco Oil Cooler

1. Product Overview

The Atlas Copco Oil Cooler serves as the core component in compressor systems, maintaining stable lubricant temperature, extending equipment lifespan, and enhancing energy efficiency. This product line includes two main types: water-cooled (HD series) and air-cooled (TD series), widely used in industrial manufacturing, construction, mining, and energy sectors.

Key Design Advantages

Maintains oil temperature within 50-80℃ range to prevent oil degradation

Reduces bearing wear and system corrosion

Patented vertical design in GA VSD+ series saves 30% floor space

±2℃ temperature stability during continuous operation

2. Technical Specifications

Structural Innovations

Vertical Oil Cooling Drive Chain: 2-3x longer bearing life with full oil lubrication

H-grade Insulation: Withstands 180℃ with samarium-cobalt magnets (250-350℃ demagnetization temp)

CFD-optimized Oil Channels: 40% reduced flow resistance

Cooling Efficiency Data

Parameter Water-cooled HD Series Air-cooled TD Series Test Conditions Cooling Capacity 50-300kW 30-200kW 40℃ ambient Pressure Drop ≤0.01bar ≤0.015bar 100% flow rate Noise Level ≤68dB(A) ≤72dB(A) 1m distance IP Rating IP66 IP55 -

3. Application Case Studies

Automotive Paint Shop

After installing GA VSD+ compressors with oil coolers:

92% reduction in downtime

Annual electricity savings: 280,000 kWh ($21,000)

Oil temperature stability improved from ±10℃ to ±1.5℃

Coal Mine Crusher Station

TD Series air-cooled oil cooler performance:

IP66 rating extended filter replacement to 3 months

System availability increased from 78% to 99%

$1.2M annual savings from reduced downtime

4. Maintenance Guide

Routine Checks

Oil Quality: Quarterly TAN testing (≤1.0mgKOH/g)

Cooling Performance: Weekly cleaning of cooling fins

Leak Detection: Monthly checks with ≤5ppm sensitivity

Troubleshooting Guide

Symptom Possible Cause Solution High Oil Temp Insufficient coolant flow Verify pump pressure ≥0.3MPa Temperature Fluctuation Stuck thermal valve Clean/replace thermal valve

5. Conclusion

Atlas Copco Oil Coolers set industry standards with three core advantages:

Patented vertical design

High-efficiency cooling technology

Smart control systems

With industry-leading specifications (≤0.015bar pressure drop, IP66 rating, 8,000+ hour lifespan) and proven results across multiple industries, these oil coolers deliver complete thermal management solutions that reduce lifecycle costs by 25-35% while maintaining over 90% OEE.

Fete Vessel provides comprehensive support for all Atlas Copco Oil Cooler applications, from selection to maintenance.