Atlas Copco Compressor Cooler ZH10000

1. Product Overview

The Atlas Copco ZH10000 centrifugal compressor cooler is a core component specifically designed for industrial-grade air compression systems, belonging to the Atlas Copco ZH series centrifugal machine cooling module. This cooler achieves efficient heat exchange through a three-stage compression structure, utilizing a water-cooled circulation system that adapts to the ZH10000 model compressor's 7-10.4bar (e) working pressure range, covering operational requirements of 100-150psi (60Hz).

2. Technical Features and Data Description

Core Performance Parameters

Heat Exchange Efficiency

Features plate-type heat exchange structure with 300% higher heat transfer coefficient compared to traditional shell-and-tube designs, reducing liquid holdup to 1/3 of industry standards and decreasing cooling water flow requirements by 67% under equivalent conditions.

Materials and Manufacturing

Main heat exchange tube bundles use 316L stainless steel material with full TIG welding process achieving 0.1mm-level weld precision, pressure resistance up to 16bar (e), and temperature range covering -40°C to 200°C.

Innovative Technological Breakthroughs

Dynamic Hydraulic Balance Technology

Optimizes cooling water channel layout through CFD simulation, improving flow velocity uniformity to 98% and eliminating local overheating dead zones found in traditional coolers.

3. Application Scenarios and Case Studies

Typical Application Scenarios

Electronics Manufacturing

Provides -40°C dew point clean compressed air for semiconductor wafer fabrication equipment, requiring compliance with Class 1000 cleanroom standards and particulate emissions ≤0.1μm.

Case Study Analysis

Case: ZH10000 Cooler Retrofit Project at an Electronics Manufacturer

Background: Existing cooler caused compressor exhaust temperature alarms due to scale buildup, triggering safety interlocks and affecting OLED panel production line uptime.

4. Maintenance Strategy

Routine Maintenance Points

Water Quality Management

Cooling water must meet these parameters: pH 7.0-8.5, hardness ≤50ppm, chloride content ≤25ppm; monthly water quality testing required.

Preventive Maintenance Schedule

Maintenance Interval Maintenance Content Technical Standard Required Tools 500 hours Cooling water flow calibration ±3% design flow rate Ultrasonic flow meter 2000 hours Plate cleaning Fouling factor ≤0.0002m²·K/W Citric acid cleaner (5% concentration)

Fault Diagnosis and Handling

Exhaust Temperature Too High

Possible causes: Insufficient cooling water flow, plate scaling, sensor drift; Procedure: Check pump operation → Clean cooler → Calibrate temperature sensor.

5. Conclusion

The Atlas Copco ZH10000 cooler redefines thermal management standards for industrial compressed air systems through material innovation, structural optimization, and intelligent control. Its modular design meets customized requirements for different operating conditions, while the full lifecycle management system significantly reduces operational costs. Under China's "Dual Carbon" policy goals, this cooler helps enterprises achieve 15%-20% reduction in energy consumption per unit product, providing critical technical support for manufacturing transformation and upgrading.

As a Fete Vessel product, we guarantee the highest quality standards and performance reliability for all our industrial cooling solutions.