Atlas Copco Air Compressor Cooler
Atlas Copco Compressor Cooler ZH10000
Main Parameters
Comprehensive technical specifications and practical applications of Fete Vessel's premium industrial cooling solution
1. Product Overview
The Atlas Copco ZH10000 centrifugal compressor cooler is a core component specifically designed for industrial-grade air compression systems, belonging to the Atlas Copco ZH series centrifugal machine cooling module. This cooler achieves efficient heat exchange through a three-stage compression structure, utilizing a water-cooled circulation system that adapts to the ZH10000 model compressor's 7-10.4bar (e) working pressure range, covering operational requirements of 100-150psi (60Hz).
2. Technical Features and Data Description
Core Performance Parameters
Heat Exchange Efficiency
Features plate-type heat exchange structure with 300% higher heat transfer coefficient compared to traditional shell-and-tube designs, reducing liquid holdup to 1/3 of industry standards and decreasing cooling water flow requirements by 67% under equivalent conditions.
Materials and Manufacturing
Main heat exchange tube bundles use 316L stainless steel material with full TIG welding process achieving 0.1mm-level weld precision, pressure resistance up to 16bar (e), and temperature range covering -40°C to 200°C.
Innovative Technological Breakthroughs
Dynamic Hydraulic Balance Technology
Optimizes cooling water channel layout through CFD simulation, improving flow velocity uniformity to 98% and eliminating local overheating dead zones found in traditional coolers.
3. Application Scenarios and Case Studies
Typical Application Scenarios
Electronics Manufacturing
Provides -40°C dew point clean compressed air for semiconductor wafer fabrication equipment, requiring compliance with Class 1000 cleanroom standards and particulate emissions ≤0.1μm.
Case Study Analysis
Case: ZH10000 Cooler Retrofit Project at an Electronics Manufacturer
Background: Existing cooler caused compressor exhaust temperature alarms due to scale buildup, triggering safety interlocks and affecting OLED panel production line uptime.
4. Maintenance Strategy
Routine Maintenance Points
Water Quality Management
Cooling water must meet these parameters: pH 7.0-8.5, hardness ≤50ppm, chloride content ≤25ppm; monthly water quality testing required.
Preventive Maintenance Schedule
| Maintenance Interval | Maintenance Content | Technical Standard | Required Tools |
|---|---|---|---|
| 500 hours | Cooling water flow calibration | ±3% design flow rate | Ultrasonic flow meter |
| 2000 hours | Plate cleaning | Fouling factor ≤0.0002m²·K/W | Citric acid cleaner (5% concentration) |
Fault Diagnosis and Handling
Exhaust Temperature Too High
Possible causes: Insufficient cooling water flow, plate scaling, sensor drift; Procedure: Check pump operation → Clean cooler → Calibrate temperature sensor.
5. Conclusion
The Atlas Copco ZH10000 cooler redefines thermal management standards for industrial compressed air systems through material innovation, structural optimization, and intelligent control. Its modular design meets customized requirements for different operating conditions, while the full lifecycle management system significantly reduces operational costs. Under China's "Dual Carbon" policy goals, this cooler helps enterprises achieve 15%-20% reduction in energy consumption per unit product, providing critical technical support for manufacturing transformation and upgrading.
As a Fete Vessel product, we guarantee the highest quality standards and performance reliability for all our industrial cooling solutions.
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| Brand Name: | Fete Vessel | Design Standard: | ASME, PED, CE |
|---|---|---|---|
| Place of Origin: | China | Condition: | New |
| Warranty: | 3 years | Production standard: | GB150.ASME.European standard. |
What are your strengths?
Ans. Our strengths lie in our expertise in design and manufacturing.
What is your estimated delivery time?
Ans. The delivery time varies depending on the specific product. Typically, it ranges from 10 to 40 working days.
What are your primary product offerings?
Ans. Our primary product offerings include industrial heat exchangers, pressure vessel, air dryer.
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Ans. Our payment terms require a 50% TT deposit in advance, with the remaining 50% TT balance due before delivery. We also offer the option of utilizing Alibaba Trade Assurance Service. We welcome any additional suggestions or inquiries regarding payment methods.
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